- Program Highlights
This program offers a comprehensive exploration of electric vehicle (EV) engineering, covering core aspects like EV systems, battery technology, powertrain development, and advanced simulation techniques. Designed for those aiming to specialize in EV technology, the course balances theoretical foundations with practical insights into battery management, power electronics, and performance optimization.
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- Admission Closes on 1st Nov
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- Career Opportunities
- Battery Management Systems (BMS): Designing, monitoring, and optimizing battery management strategies for efficient and safe EV operation.
- EV System Design: Conceptualizing and developing core EV components, including battery pack and powertrain.
- Simulation and Modeling: Using MATLAB-Simulink for EV system modeling, battery & BMS simulation, and performance analysis.
- Thermal Management: Understanding cooling requirements and thermal considerations for battery packs.
- Battery Pack Design and Integration: Expertise in battery cell selection, pack assembly, and integration with BMS and EV powertrain systems.
- Safety and Compliance: Ensuring designs meet regulatory and safety standards within the EV industry
- Battery Design Engineer: Specializes in optimizing battery systems, including chemistry, pack configuration, safety, and management.
- BMS Engineer: Focuses on the development, maintenance & protection modeling of Battery Management Systems to monitor and optimize battery health.
- Powertrain Engineer: Focuses on the design, development, and optimization of electric vehicle powertrain systems including motors, controllers, and power electronics.
- Simulation Engineer: Conducts system modeling and simulations using MATLAB-Simulink to enhance EV system design and performance.
- Thermal Management Engineer: Develops and optimizes cooling systems in EV battery packs to ensure safety and efficiency.
- Compliance Engineer: Ensures all EV components and systems adhere to regulatory and safety standards.
- Battery and BMS Knowledge: Expertise in battery chemistries, configurations, and management algorithms.
- Simulation and Modeling Skills: Proficiency in MATLAB, Simulink, and related tools for system simulations.
- Battery Thermal Management: In-depth knowledge of thermal management techniques, including passive and active cooling systems, to ensure battery safety, longevity, and performance.
- Powertrain System Integration: Understanding the integration of battery, BMS, and power management components to ensure efficient and reliable EV operation.
- Thermal Management: Knowledge of cooling techniques, heat dissipation, and energy transfer within EV systems.
- Regulatory Compliance: Familiarity with automotive safety and regulatory standards for EVs.
- Performance Optimization: Ability to optimize component and system-level performance through analysis and testing
- Tata Motors
- Mahindra Electric
- Ather Energy
- Ola Electric
- TVS Motor Company
- Hyundai Motor India
- Ashok Leyland
- MG Motor India
- Hero Electric
- Kinetic Green Energy & Power Solutions
- FOR ENTERPRISE
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- Program Outcomes
- Program Curriculum
Module 1: EV Engineering Essentials Part I and II
- Module Description:
- In this foundational module, students will learn the essentials of EV technology, beginning with an overview of the primary components and key technologies that differentiate EVs from traditional vehicles. The module covers the transition from internal combustion engines (ICE) to electric systems, highlighting the design principles, subsystems, and safety considerations unique to EVs. Students will gain an understanding of battery chemistries, energy density, and charging cycles, along with an introduction to power electronics, including inverters and converters. The module also covers different motor systems, control strategies, and efficiency optimization methods. Additionally, students will learn about vehicle wiring and voltage distribution for electrification, concluding with an overview of EV charging infrastructure and standards, including CCS and CHAdeMO.
- Module Details:
- Starting with EV Technology: Overview of Electric Vehicles, Components, Key Technologies
- Understanding ICE to EV Transition: Key Differences, Benefits, Challenges
- Electric Vehicle Engineering: EV Design Principles, Key Subsystems, Safety Considerations
- Battery Technology for EV Systems: Battery Chemistries, Energy Density, Charging Cycles
- Power Electronics for EV Systems: Inverters, Converters, Power Management
- Motor Systems for Electric Vehicles: Types of Motors, Control Strategies, Efficiency Optimization
- Vehicle Electrification Systems: Vehicle Wiring, Voltage Distribution, High and Low Voltage Components
- Electric Vehicle Charging Technology: Charging Infrastructure, Standards (CCS, CHAdeMO), Fast Charging Solutions
Module 2:Certification Course in EV Battery Pack Design & BMS Protection Modeling
- Module Description:
- This module offers a complete overview of EV battery systems, covering battery health estimation, selection, and pack design. It includes electrical, mechanical, and thermal design principles, along with pack assembly, testing, and performance calculations. Students will use MATLAB and SIMULINK for modeling batteries and BMS protection systems, while learning key BMS functions like SOC, SOE, SOH, and SOP estimation for optimal battery performance and safety.
- Module Details:
- Module 1: Battery Parameter Analysis & Health Estimation
- Module 2: EV Battery Selection, Chemistry, & Pack Design
- Module 3: Electrical Design & Material Considerations for EV Battery Packs
- Module 4: Mechanical Design of EV Battery Packs
- Module 5: Thermal Principles & Heat Transfer in EV Battery Packs
- Module 6: Thermal Design & Management of EV Battery Packs
- Module 7: Battery Pack Assembly & Testing
- Module 8: Battery Pack Calculations
- Module 9: Battery Pack Modeling Using MATLAB
- Module 10: Battery & Battery Management System Essentials for EV Systems
- Module 11: Modeling & Analysis of BMS Protection Systems in MATLAB-SIMULINK
Module 3: Certification Course in Advance BMS And Modeling & Simulation For EVS
- Module Description:
- This module offers an in-depth study of advanced EV battery management systems (BMS), focusing on both hardware and software components. Key areas include cell balancing techniques, thermal management through advanced cooling methods, and BMS communication protocols (wired and wireless). Students will explore BMS architectures, core algorithms, and integration with emerging technologies like ML, IoT, and cloud computing for advanced battery analytics. The module also emphasizes practical modeling and simulation using MATLAB/Simulink, covering Li-ion cell modeling, SOC estimation, and complete BMS system simulations.
- Module Details:
- Module 1: Cell Balancing in EV Battery System: Methods, Topologies, and Techniques
- Module 2: Battery Cooling Systems: Benefits, Cooling Methods, and Advanced Liquid Solutions
- Module 3: Comprehensive Guide to BMS Communication Protocols
- Module 4: Wired and Wireless BMS Communication Systems – Architecture, Components, & Protocols
- Module 5: BMS Hardware Configurations and
Components - Module 6: BMS Software Systems and Key Algorithms
- Module 7: Advanced Battery Analytics & Energy Management with ML, IoT & Cloud Computing
- Module 8: Advanced Cell Modeling with MATLAB/ Simulink for Li-Ion Cell
- Module 9: SOC Estimation Using Coulomb Counting & Kalman Filter Algorithms in MATLAB
- Module 10: Modeling Battery Management Systems (BMS) with MATLAB
Module 4: Certificate in Advanced Power-Train Technology
- Module Description:
- This module offers hands-on experience in electric vehicle (EV) powertrain design and simulation using MATLAB, Simulink, and QSS tools. Students explore EV powertrain fundamentals, hardware components, control strategies, and industry standards. Key areas include power electronics, motor technologies, and energy management systems. Through modeling and simulation tasks, students learn to analyze EV performance, simulate vehicle dynamics, design inverters, and evaluate battery and thermal systems. Tools like the Advisor and QSS Toolbox support quasi-static and detailed Simscape-based simulations across electrical, mechanical, and thermal domains.
- Module Details:
- Module 1: Introduction to EV Powertrain
- Module 2: Powertrain in Detail: Hardware and Management
- Module 3: Powertrain Standards and Industry Studies
- Module 4: Power Electronics for Powertrain
- Module 5: Motor Technology for Powertrain Systems
- Module 6: Powertrain Modelling and Simulations
- Skills Covered
Battery and BMS Knowledge
Simulation and Modeling Skills
Battery Thermal Management
Powertrain System Integration
Thermal Management
Regulatory Compliance
Performance Optimization
- Projects
Advanced Battery Pack Modeling and Simulations for EVs.
Advanced Battery Pack Modeling and Simulations for EVs
Design and Optimization of an Electric Powertrain for Urban Commuter Vehicles with Integrated Thermal Management and Advanced Charging Solutions
Design an optimized powertrain for urban EVs, focusing on thermal management and
charging solutions for extended range
Advanced BMS Protection Modeling and Fault Analysis in MATLAB-Simulink
Simulate and analyze critical protection mechanisms in a Battery Management System
to identify thermal, electrical, and capacity-related faults in EV batteries.
- Benefits
- Build a foundational knowledge base in EV systems, battery systems, and powertrain engineering.
- Get early exposure to industry-standard tools like MATLAB-Simulink for EV modeling and simulation.
- Develop job-ready skills in battery pack design, BMS protection, and system electrification.
- A competitive edge for entering sustainable engineering and innovative tech roles
- Acquire expertise in EV system design, battery technology, BMS protection, and powertrain engineering.
- Gain Hands-on experience with MATLAB-Simulink for battery & BMS modeling, simulation, and analysis.
- Opportunity to transition into high-demand roles in the EV industry.
Build strong foundation in battery pack design, BMS protection modeling, and powertrain development. - Competitive advantage in green mobility and sustainable technology sectors
- Design and Develop EV Systems: Conceptualize and refine EV powertrains and system components for optimal performance.
- Battery Pack Design and Integration: Develop expertise in configuring battery cells into packs, including electrical and mechanical integration, to optimize energy density and reliability.
- Conduct Advanced Simulations: Use MATLAB, Simulink, and QSS tools to simulate EV performance, battery behavior, and power management.
- Optimize Battery Management Systems: Apply SOC, SOE, SOH, and SOP algorithms to maintain battery efficiency and safety.
- Battery Thermal Management: Implement passive and active cooling techniques to ensure battery safety, longevity, and optimal thermal conditions.
- Create and Interpret EV Simulations: Develop simulations to assess EV system reliability and performance under various conditions.
- Ensure Regulatory Compliance: Integrate industry standards and safety requirements into EV designs and processes.
- Mode of Learning
Complete on-site
classroom program
Location: Mumbai
LIVE + Recorded + Onsite + Hardware + Workshop
LIVE + Weekend on-site sessions
Location: Pune, Delhi
LIVE + Recorded + Hardware + Workshop
Location: Global
- Tools Covered
Hardware Labs Access
Two-Wheeler Simulator & Test Bench
The 2 Wheeler Simulator & Testbench focuses on evaluating EV battery performance, including voltage, current, discharge profiles, and capacity testing under various load conditions. It also covers Battery Management System (BMS) testing and dynamic load analysis to optimize electric bike performance and safety.
LAB 1
Charging Station Simulator and Test Bench
The Charging Station Simulator and Test Bench covers experiments focusing on the efficiency, behavior, and safety features of EV charging systems. It includes the measurement of voltage, current, and power consumption during charging, and tests security features like RFID and OTP-based authentication. Key areas include energy efficiency analysis, protection unit testing, and charging behavior under different conditions
LAB 2
EV In-house manufacturing & Development KIT
The EV In-house Manufacturing & Development KIT provides all the essential tools and components for building and prototyping electric vehicles, supporting the entire development process from concept to production. It includes equipment for battery monitoring, motor control, system integration, and real-time data analysis, ensuring seamless development for EV projects
LAB 5
