- Program Highlights
This course provides comprehensive training in EV technology, from fundamental concepts to advanced engineering and simulation techniques. It covers key areas such as battery systems, motor drives, BMS, power electronics, and EV-specific manufacturing processes, preparing students for technical roles in the growing EV industry.
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- Admission Closes on 1st Nov
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- Career Opportunities
- EV Design and Development: Involves conceptualizing and designing EV components like powertrains, battery systems, and motor drives.
- Battery Management Systems (BMS): Focuses on the development and optimization of battery safety and efficiency systems within EVs.
- Power Electronics: Develops and tests systems for power conversion, including inverters and converters, to enhance EV efficiency.
- Motor and Drive Systems: Works on the development of electric motors, drive systems, and control mechanisms for optimal performance.
- EV Manufacturing and Assembly: Ensures effective and efficient production of electric vehicles with a focus on quality and scalability.
- Simulation and Analysis: Utilizes software to conduct simulations, model performance, and analyze data for EV components and systems.
- Compliance and Safety: Ensures EV design and manufacturing comply with regulatory and safety standards, enhancing reliability and market readiness.
- EV Design Engineer: Responsible for designing, developing, and testing various EV components to enhance performance and safety.
- Battery Engineer: Focuses on battery chemistry, performance optimization, and safety management within electric vehicle systems.
- Power Electronics Engineer: Works on the design and development of converters, inverters, and other power management systems crucial to EVs.
- BMS Engineer: Specializes in the design and control of Battery Management Systems, ensuring optimal battery health and performance.
- Motor Control Engineer: Develops and optimizes motor drive systems, including control algorithms for DC and induction motors in EV applications.
- Simulation Engineer: Conducts dynamic and thermal simulations to test and improve the performance of EV systems.
- EV Manufacturing Engineer: Manages the production and assembly of electric vehicles, ensuring quality control and efficiency in manufacturing processes.
- Battery Technology Knowledge: Understanding various battery types, configurations, and safety protocols essential for EV performance.
- Simulation and Modeling Skills: Proficiency in MATLAB, Simulink, and ANSYS for conducting detailed simulations and predictive modeling.
- Power Electronics Design: Knowledge in designing power management systems like converters and inverters tailored to EV applications.
- Motor Control Proficiency: Skills in motor system design, including DC and induction motors, with a focus on control and optimization.
- CAD and 3D Modeling: Experience with CAD tools such as SolidWorks, AutoCAD, and Autodesk Alias for component design and assembly.
- Supply Chain Management: Ability to handle logistics, sourcing, and supply chain dynamics in EV manufacturing.
- Regulatory Compliance: Familiarity with EV safety standards and regulations to ensure adherence during the design and manufacturing stages.
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- Program Outcomes
- Program Curriculum
Module 1: EV Engineering Essentials Part I and II
- Module Description:
- This introductory module provides a comprehensive overview of EV technology, starting with the fundamentals of electric vehicle systems and the critical transition from Internal Combustion Engines (ICE) to electric power. You’ll explore the core engineering concepts behind EVs, including battery technology, power electronics, and motor systems. Topics include different battery types, configurations, and performance metrics, as well as power management and electrification components. The module concludes with an in-depth look at EV charging infrastructure and systems, preparing you with foundational knowledge in EV technology.
- Module Details:
- Starting with EV Technology: Overview of EV systems
- ICE to EV Transition: Key changes in vehicle technology
- Electric Vehicle Engineering: Core engineering concepts
- Battery Technology: Types, configurations, and performance
- Power Electronics: Power management in EVs
- Motor Systems: Overview of electric motors
- Vehicle Electrification: Components for electrifying vehicles
- EV Charging: Charging infrastructure and systems
Module 2: Advanced EV Engineering: Numerical Analysis, Hybrid Manufacturing, Batteries and Motor Systems
- Module Description:
- In this advanced module, you’ll delve into mathematical calculations critical to EV performance, hybrid vehicle systems, and heavy vehicle electrification. The module covers vehicle safety standards, EV manufacturing and assembly techniques, supply chain management, and detailed studies on advanced battery and motor technologies that drive EV innovation.
- Module Details:
- EV Numerical Calculations: Mathematical analysis of EV performance
- Hybrid Vehicle Systems: Combining electric and conventional systems
- Heavy Vehicle Systems: EVs in heavy vehicles
- Vehicle Safety and Regulations: Compliance with safety standards
- EV Supply Chain Management: Managing EV production logistics
- EV Manufacturing and Assembly: Techniques for building EVs
- Advanced Batteries and Motors: In-depth exploration of key technologies
- EV Numerical Calculations: Mathematical analysis of EV performance
Module 3: Certification Course in Motor Technology and Drive System for Electric Vehicle : Design and Optimize
- Module Description:
- This module focuses on motor technology essential for EV drive systems. You’ll study principles of electric motors, including DC and induction motors, and learn power electronics for motor drive management. Additionally, the module covers inverter-fed motors, motor equivalent circuits, and advanced motor control strategies to optimize EV powertrains.
- Fundamentals of Electric Motors: Key principles of motor operation
- Power Electronics for Motor Drives: Managing motor drives
- Conventional DC Motors: Basics of DC motors
- Induction Motors: Motor principles and drive systems
- Motor Equivalent Circuits: Analyzing motor circuits
- Inverter-Fed Motors: Using inverters in motor control
- Advanced Motor Control: Optimizing powertrain motors
Module 4: Certification Course in Battery Technology and BMS Essentials: Modeling and Simulation for Electric Vehicles
- Module Description:
- Battery technology and management are critical to EV operation, and this module explores both extensively. You’ll start with battery chemistry, performance metrics, and efficiency factors, focusing on Li-ion battery characteristics, charging cycles, and safety aspects. The module includes battery manufacturing techniques and quality control for large-scale production. Essential topics in Battery Management Systems (BMS) include SOC/SoE algorithms for battery state estimation and SoH/SoP algorithms for predictive battery health. You’ll also engage in modeling and simulations, using tools to analyze battery performance and degradation over time, preparing you to handle real-world battery challenges in EVs.
- Module Details:
- Battery Technology for EV Systems: Battery Chemistry, Performance Metrics, Efficiency Factors
- Li-Ion based Battery Systems: Characteristics, Charging/Discharging Cycles, Safety Aspects
- Battery Manufacturing: Production Techniques, Quality Control, Scaling for EVs
- BMS Essentials: Role of Battery Management Systems, Key Components, Safety Features
- SOC/SoE Algorithm and Analysis: State of Charge (SOC), State of Energy (SOE), Battery Estimation Algorithms
- SoH/SoP Algorithm and Analysis: State of Health (SOH), State of Power (SOP), Predictive Algorithms
- Modelling and Simulations: Simulation Tools for Battery Performance and Degradation Modeling”
- Skills Covered
Battery Technology Knowledge
Simulation and Modeling Skills
Power Electronics Design
Motor Control Proficiency
CAD and 3D Modeling
Supply Chain Management
Regulatory Compliance
- Projects
Advanced numerical analysis of EV vehicle System
Performing numerical calculations and parameter extraction of EV system as per the industry requirements and performance demands
Design and Optimization of an Electric Powertrain
Design an optimized powertrain for urban EVs, focusing on thermal management and charging solutions for extended range.
Advanced EV Powertrain and Battery Pack Modeling and Simulations
Develop and simulate a complete EV powertrain and battery pack model, analyzing performance and energy efficiency.
- Benefits
- Foundation in EV technology, making them industry-ready for entry-level roles.
- Practical experience in simulation, CAD, and EV component design.
- Exposure to the latest tools used by top automotive companies.
- Increased employability in the rapidly growing EV sector.
- Competitive edge in understanding sustainable engineering solutions.
- Advanced knowledge in specialized EV engineering areas, boosting career progression.
- Hands-on skills in industry-standard tools and software.
- Opportunity to transition into high-demand EV technology roles.
- Deep understanding of EV design and manufacturing, valuable for R&D roles.
- Design and Optimize Electric Vehicle Powertrains: Develop and refine EV powertrains for maximum efficiency, considering factors such as energy consumption, thermal management, and charging compatibility. Students will gain skills to design powertrains tailored to specific vehicle requirements and optimize them for urban and heavy-duty applications.
- Conduct Advanced Simulations and Modeling for EV Systems: Utilize software tools like MATLAB, Simulink, and ANSYS to model and simulate electric vehicle components, including batteries, motors, and power electronics. This capability allows students to predict performance under different scenarios and make data-driven improvements.
- Develop and Manage Battery Management Systems (BMS): Design and implement Battery Management Systems to monitor, control, and protect EV battery packs. Students will understand key algorithms like State of Charge (SOC), State of Health (SOH), and predictive maintenance techniques to enhance battery life and safety.
- Apply Power Electronics Principles for EV Applications: Design and integrate power electronic systems, such as converters and inverters, essential for power control in EVs. This includes understanding how to manage energy flow between the battery, motor, and auxiliary systems to improve overall vehicle efficiency and performance.
- Navigate EV Manufacturing Processes and Supply Chain Dynamics: Understand and apply lean manufacturing techniques for the production of electric vehicles, from sourcing raw materials to final assembly. Students will gain insights into supply chain management specific to EV components and explore strategies for scalability and risk mitigation.
- Mode of Learning
Complete on-site
classroom program
Location: Mumbai
LIVE + Recorded + Onsite + Hardware + Workshop
LIVE + Weekend on-site sessions
Location: Pune, Delhi
LIVE + Recorded + Hardware + Workshop
Location: Global
- Tools Covered
Hardware Labs Access
Two-Wheeler Simulator & Test Bench
The 2 Wheeler Simulator & Testbench focuses on evaluating EV battery performance, including voltage, current, discharge profiles, and capacity testing under various load conditions. It also covers Battery Management System (BMS) testing and dynamic load analysis to optimize electric bike performance and safety.
LAB 1
Charging Station Simulator and Test Bench
The Charging Station Simulator and Test Bench covers experiments focusing on the efficiency, behavior, and safety features of EV charging systems. It includes the measurement of voltage, current, and power consumption during charging, and tests security features like RFID and OTP-based authentication. Key areas include energy efficiency analysis, protection unit testing, and charging behavior under different conditions
LAB 2
EV In-house manufacturing & Development KIT
The EV In-house Manufacturing & Development KIT provides all the essential tools and components for building and prototyping electric vehicles, supporting the entire development process from concept to production. It includes equipment for battery monitoring, motor control, system integration, and real-time data analysis, ensuring seamless development for EV projects
LAB 5
