- Program Highlights
| This program offers a comprehensive journey into electric vehicle (EV) engineering and automotive design, covering essential EV technology, modeling, finite element analysis, and automotive concept design. Students will gain hands-on experience in industry-standard software such as SOLIDWORKS, ANSYS, and Autodesk Alias, learning to model, analyze, and visualize EV components and systems. The curriculum provides the technical skills and creative insights necessary for roles in EV design, component modeling, and engineering analysis. |
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- Admission Closes on 1st Nov
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- Career Opportunities
EV System Design: Developing core EV components such as batteries, powertrains, and electrification systems.
2W Vehicle Modeling: Specializing in modeling two-wheeler EVs, focusing on component arrangement and assembly.
Finite Element Analysis: Perform geometry preparation, meshing, and static structural analysis using Finite Element Analysis (FEA) to assess structural performance.
Automotive Design: Conceptualizing and visualizing automotive models with focus on design aesthetics and functionality.
Component Simulation: Simulating dynamic and real-world conditions to optimize component performance.
Rendering and Visualization: Creating photorealistic visuals for automotive design validation and presentations.
- EV Design Engineer: Designs and develops EV components and systems for enhanced performance.
- Vehicle Modeling Specialist: Uses SOLIDWORKS to model and assemble two-wheeled EVs, focusing on structural integrity and component layout.
- FEA Analyst: Performs finite element analysis on EV components to ensure structural stability.
- Automotive Concept Designer: Works with Autodesk Alias to create and visualize automotive designs, enhancing the concept development process.
- Simulation Engineer: Simulates real-world performance of EV systems to ensure reliability and durability.
- Visualization Specialist: Creates photorealistic renderings for design presentations and marketing collateral in the automotive field.
- EV System Knowledge: Understanding of core EV components, electrification, and charging infrastructure.
- 2W Vehicle Modeling: Skills in using SOLIDWORKS for component and assembly modeling.
- Finite Element Analysis: Expertise in ANSYS for structural analysis.
- Surface Modeling: Proficiency with Autodesk Alias for creating and refining 3D surface models.
- Design Aesthetics: Skills in creating visually compelling automotive designs.
- Rendering Techniques: Experience in rendering high-quality images for design presentation and concept validation.
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- Program Outcomes
- Program Curriculum
Module 1: EV Engineering Essentials Part I and II
- Module Description:
- This foundational module introduces the principles of EV technology, starting with an overview of EV systems and transitioning from ICE to electric power. Students explore key EV components, design principles, battery technology, power electronics, motor systems, vehicle wiring, and electrification. The module concludes with an in-depth examination of charging infrastructure, covering standards and fast-charging technologies.
- Module Details:
- Starting with EV Technology: Overview of Electric Vehicles, Components, Key Technologies
- Understanding ICE to EV Transition: Key Differences, Benefits, Challenges
- Electric Vehicle Engineering: EV Design Principles, Key Subsystems, Safety Considerations
- Battery Technology for EV Systems: Battery Chemistries, Energy Density, Charging Cycles
- Power Electronics for EV Systems: Inverters, Converters, Power Management
- Motor Systems for Electric Vehicles: Types of Motors, Control Strategies, Efficiency Optimization
- Vehicle Electrification Systems: Vehicle Wiring, Voltage Distribution, High and Low Voltage Components
- Electric Vehicle Charging Technology: Charging Infrastructure, Standards (CCS, CHAdeMO), Fast Charging Solutions
Module 2: Certification Course in 2W Electric Vehicle Modeling and design with SOLIDWORKS
- Module Description:
- This module provides hands-on training in using SOLIDWORKS to model and design two-wheeled electric vehicles (EVs). Students start with chassis design, learning to build a foundational structure that supports the vehicle’s components. They then proceed to swingarm and wheel design, focusing on critical components for stability and maneuverability. Tire modeling is introduced, where students work with design specifics relevant to EVs, including motor controller integration. Finally, handlebar design and other assembly components are completed, giving students experience in creating a fully modeled two-wheeler EV in SOLIDWORKS.
- Module Details:
- Chassis Design: Designing the vehicle chassis
- Swingarm and Wheel Design: Critical component modeling
- Tire Design: Tire modeling and motor controller
- Handlebar Design: Finalizing assembly components
Module 3: Certification Course in ANSYS Engineering for Electric Vehicles: Fundamentals to Structural Analysis
- Module Description:
- In this module, students will learn to use ANSYS for engineering analysis specific to electric vehicles, beginning with an introduction to CAD/CAE tools and the ANSYS environment. The module covers the fundamentals of Finite Element Analysis (FEA) and material properties, enabling students to select appropriate materials for EV applications and conduct stress tests. Students are guided through ANSYS project setup, geometry handling, meshing, and structural analysis. Boundary conditions, load applications, and meshing techniques are applied to evaluate the durability of EV components.
- Module Details:
- Introduction to CAD/CAE and ANSYS: Overview of CAD Tools, ANSYS for Engineering Design
- Fundamentals of FEA and Material Properties: Finite Element Analysis, Material Selection for EVs
- ANSYS Project Setup and Geometry Handling: Building CAD Models, Importing into ANSYS
- Meshing, Analysis Setup, and Structural Analysis: Mesh Generation, Boundary Conditions, Load Applications
Module 4: Certification Course in Automotive Concept Design with Autodesk Alias
- Module Description:
- This module introduces students to the artistic and technical elements of automotive design using Autodesk Alias. Starting with an overview of the Alias interface, students learn to create and edit curves for 3D modeling, transforming 2D sketches into refined 3D surfaces. Advanced object editing tools are explored to enhance object manipulation skills and refine models. The module includes a deep dive into product design techniques, taking students through an end-to-end workflow for creating an industrial product. Focusing on automotive design, students create detailed vehicle models and employ rendering and visualization techniques to produce photorealistic images, which are essential for design presentations and concept validation.
- Module Details:
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Module 1: Introduction to Autodesk Alias Design
Module 2: Navigating the Interface and Curve Creation Basics
Module 3: Advanced Curve Editing Techniques
Module 4: Understanding Surface Tools and Modeling Commands
Module 5: Surface Refinement and Modification
Module 6: Object Editing and Transformation Tools
Module 7: Construction Tools for Precise Modeling
Module 8: Using Control Panel and Diagnostic Shading Tools
Module 9: Principles of Product Design in Alias
Module 10: Concept Development and Ideation Techniques
Module 11: Fundamentals of Automotive Design
Module 12: Rendering and Visualization Techniques
- Skills Covered
EV System Knowledge
2W Vehicle Modeling
Finite Element Analysis
Surface Modeling
Rendering Techniques
Design Aesthetics
- Projects
Comprehensive Design and 3D Modeling of an EV Bike System
Design and develop a complete 3D model of an electric bike, covering all essential components from chassis to motor integration for a realistic prototype.
Structural Analysis of Engineering Component System
Perform structural analysis on EV components under dynamic conditions, focusing on structural behavior to enhance reliability and safety.
Concept Automotive Design using Autodesk
Use Autodesk software to create concept designs for automotive applications, from initial sketches to refined 3D models for aesthetic and functional evaluation.
- Benefits
- Comprehensive introduction to EV design and modeling concepts.
- Practical experience with SOLIDWORKS, ANSYS, and Autodesk Alias.
- Increased employability in the automotive and electric vehicle industries.
- Real-world skills in 2D and 3D modeling, FEA, and simulation.
- Exposure to automotive concept design and visualization techniques.
- Develop advanced skills in EV component modeling and automotive design.
- Hands-on experience with industry-standard design, simulation, and analysis tools.
- Opportunity to move into high-demand roles in EV engineering and design.
- Strong foundation in simulation and finite element analysis for durability testing.
- Competitive advantage in the automotive and green technology sectors.
- Model and Design 2W EV Components: Use SOLIDWORKS to design, model, and assemble two-wheeled EV components, including chassis and handlebar systems.
- Conduct Advanced FEA and Structural Analysis: Apply ANSYS for finite element analysis to evaluate component durability.
- Create Photorealistic Automotive Models: Use Autodesk Alias to design, refine, and visualize automotive models, enhancing their presentation quality.
- Understand EV Power and Charging Systems: Gain knowledge of EV power management, including battery technology, power electronics, and charging standards.
- Optimize Motor Systems for Efficiency: Apply control strategies and efficiency optimization methods to motor systems within EVs.
- Prepare Designs for Manufacturing: Produce detailed component models and simulations suitable for prototyping and manufacturing.
- Mode of Learning
Complete on-site
classroom program
Location: Mumbai
LIVE + Recorded + Onsite + Hardware + Workshop
LIVE + Weekend on-site sessions
Location: Pune, Delhi
LIVE + Recorded + Hardware + Workshop
Location: Global
- Tools Covered
Hardware Labs Access
Two-Wheeler Simulator & Test Bench
The 2 Wheeler Simulator & Testbench focuses on evaluating EV battery performance, including voltage, current, discharge profiles, and capacity testing under various load conditions. It also covers Battery Management System (BMS) testing and dynamic load analysis to optimize electric bike performance and safety.
LAB 1
Charging Station Simulator and Test Bench
The Charging Station Simulator and Test Bench covers experiments focusing on the efficiency, behavior, and safety features of EV charging systems. It includes the measurement of voltage, current, and power consumption during charging, and tests security features like RFID and OTP-based authentication. Key areas include energy efficiency analysis, protection unit testing, and charging behavior under different conditions
LAB 2
EV In-house manufacturing & Development KIT
The EV In-house Manufacturing & Development KIT provides all the essential tools and components for building and prototyping electric vehicles, supporting the entire development process from concept to production. It includes equipment for battery monitoring, motor control, system integration, and real-time data analysis, ensuring seamless development for EV projects
LAB 5
